KCFM™ 45
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KCFM 45 provides high precision pocket seats with a run-out of two microns, exceeding highest surface requirements.
The super-positive geometries of semi-finishing and wiper inserts provide low cutting forces to manage vibrations, especially on thin-walled cast iron components, covering dry and wet machining conditions.
Ceramic and PcBN grades available. Allowing for higher speeds and thus higher productivity. Leading to lower cost per part.
- Fixed pockets for semi-finishing inserts
- Adjustable pockets for cartridges with wiper inserts, and for cartridges with semi-finishing inserts
- Pocket seat numbering system, reducing setup time
Cutter body features fixed and adjustable insert pockets, providing two options:
- Load all pockets with semi finishing inserts when surface requirements are lower. For the adjustable pockets, cartridges for semi finishing inserts are available.
- For highest surface requirements, load adjustable pockets with wiper inserts by using the wiper insert cartridge.
Configuration of Semi-Finishing & Wiper Inserts
Semi-Finishing Insert
HDHN43
Wiper Insert
SDHN43
Dry (D) / Wet (W)
Machining
Filters
Filters
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MetricInch
Workpiece Material
Workpiece Material
- P Steel (19)
- P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(19)
- K Cast Iron (24)
- K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(24)
- K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(24)
- K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(24)
- N Non-Ferrous Materials (19)
- N1Wrought Aluminum (19)
- N3High-Silicon Aluminum Alloys Si >12.2%(19)
- N2Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%(19)
- H Hardened Materials (19)
- H1Hardened Materials 44-48 HRC(19)
Applications
Applications
Chamfer Milling (12)
Face Milling (18)
Profile Milling (6)
Cutting Diameter
Cutting Diameter
- 3.0 in(1)
- 3.15 in(2)
- 3.937 in(2)
- 4.0 in(1)
- 4.921 in(2)
- 5.0 in(1)
- 6.0 in(1)
- 6.299 in(2)
- 7.874 in(2)
- 8.0 in(1)
- 9.843 in(2)
- 10.0 in(1)
to
Cutting Diameter
Cutting Diameter
- 76.2 mm(1)
- 80.0 mm(2)
- 100.0 mm(2)
- 101.6 mm(1)
- 125.0 mm(2)
- 127.0 mm(1)
- 152.4 mm(1)
- 160.0 mm(2)
- 200.0 mm(2)
- 203.2 mm(1)
- 250.0 mm(2)
- 254.0 mm(1)
to
Cutting Length
Cutting Length
- 1.09 mm(16)
- 1.1 mm(2)
to
Cutting Length
Cutting Length
- 0.043 in(18)
to
Reach
Reach
- 1.967 in(2)
- 1.968 in(4)
- 2.479 in(4)
- 2.48 in(8)
to
Reach
Reach
- 49.97 mm(2)
- 50.0 mm(4)
- 62.97 mm(4)
- 63.0 mm(8)
to
Tool Cutting Edge Angle
Tool Cutting Edge Angle
- 45.0 (18)
to
Connection Style
Connection Style
- A-Socket Head Cap Screw (10)
- C-Bolt Circle (8)
Number of Flutes
Number of Flutes
- 10 (3)
- 12 (3)
- 16 (3)
- 24 (3)
- 8 (6)
Cutting Edges Per Insert
Cutting Edges Per Insert
- 0.0 (1)
- 4.0 (21)
- 6.0 (22)
to
Internal Coolant Capability
Internal Coolant Capability
Over All Length [L]
Over All Length [L]
- 1.967 in(2)
- 1.968 in(4)
- 2.479 in(4)
- 2.48 in(8)
to
Over All Length [L]
Over All Length [L]
- 49.97 mm(2)
- 50.0 mm(4)
- 62.97 mm(4)
- 63.0 mm(8)
to
Corner Radius
Corner Radius
- 0.0 in(22)
- 0.031 in(22)
to
Corner Radius
Corner Radius
- 0.0 mm(22)
- 0.8 mm(22)
to
Corner Chamfer
Corner Chamfer
- 0.0 mm(26)
to
Corner Chamfer
Corner Chamfer
- 0.0 in(26)
to
Application
Grade Of Cutting Tool
Grade Of Cutting Tool
- KBK50 (20)
- KC514M (19)
- KCK20B (20)
- KCKP10 (20)
- KY3500 (19)
- X00637 (18)
Hand Of Tool
Hand Of Tool
- R (18)
Wiper Insert
Wiper Insert
- N (4)
- Y (3)
Front-End
Insert Shape
Insert Shape
- H-HEXAGON 120 (23)
- S-SQUARE 90 (21)
Center Cutting
Center Cutting
Insert Geometry
Shape
Shape
- H-HEXAGON 120 (5)
- S-SQUARE 90 (3)
Insert IC Size
Insert IC Size
- 12.7 mm(8)
to
Insert IC Size
Insert IC Size
- 0.5 in(8)
to
Cutting Edge Length
Cutting Edge Length
- 5.2 mm(5)
- 12.58 mm(1)
- 12.7 mm(2)
to
Cutting Edge Length
Cutting Edge Length
- 0.205 in(5)
- 0.495 in(1)
- 0.5 in(2)
to
Cutting Tool Material
Cutting Tool Material
- B H (2)
- C N (1)
- H W (5)
Tolerance Class
Tolerance Class
- H (8)
Back-End
Connection Type
Connection Type
- SHELL MILL (18)
Back-End Diameter
Back-End Diameter
- 25.4 mm(1)
- 27.0 mm(2)
- 31.8 mm(1)
- 32.0 mm(2)
- 38.1 mm(1)
- 40.0 mm(4)
- 50.8 mm(1)
- 60.0 mm(4)
- 63.5 mm(2)
to
Back-End Diameter
Back-End Diameter
- 1.0 in(1)
- 1.064 in(2)
- 1.25 in(1)
- 1.26 in(2)
- 1.5 in(1)
- 1.575 in(4)
- 2.0 in(1)
- 2.363 in(4)
- 2.5 in(2)
to
Other
Insert Hand
Insert Hand
- N (3)
- R (4)
Number of Inserts
Number of Inserts
- 8.0 (6)
- 10.0 (3)
- 12.0 (3)
- 16.0 (3)
- 24.0 (3)
to
Solid Indexable Tool
Solid Indexable Tool
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